Say kompleton proseso na produksyon na textured soy protein (TSP/high moisture HMTSP)
Inapag ed duaran kategorya: low moisture traditional TSP (dry state, moisture Less of equal to 12%, maslak ya uusaren ed panpano na saray produkton karne) tan high moisture tissue protein HMTSP (moisture 40%~65%, meat like taste, mainstream high-end products), parehon manunan proseso so nibase ed {4} extrusion extrusion manpapasnok. Saray onggendan et say interon proseso, saray parametro na kagawaan, tan saray manunan punto na panangontrol.
1.Panangimano ed inkalapagan ya proseso naTextured Soy Protein Production Line
Raw material pretreatment → ingredient mixing → tempering and moisturizing → twin-screw extrusion organization (core) → cutting and shaping → drying/cooling → screening/crushing → seasoning (optional) → packaging and storage
2.Textured Soy Protein Production Line step-by-step detalyadon proseso (universal version, compatible ed twin-screw production line)
1. Say pampili na hilaw a materyales tan say pretreatment
Manunan sangkaili: Abeban temperaturan defatted soybean meal/soy protein isolate/soy protein concentrate (mainstream: abeban-temperatura soybean meal, protein content 48%~55%, abeban oil yield, atagey ya protein activity, aliwan mainomay ya mapait)
Saray kagawaan: danum ya inumen, asin, starch, larak na tanaman, food glue, antioxidants (yarum no nakaukolan pian napaaligwas so panlabay, inka-malet, tan inka-laok)
Panlinis: pangusar na vibrating screen tan magnetic separator pian naekal iray iron filings, dayami, tan saray mantitipon ya dutak;
Pan-crush: Gilingen so soybean meal ya anggad 80-100 mesh pian naseguro ya parepareho so materyales tan napaliisan so pan-squeeze tan pakabaraan na makina.
2. Saray Ingredients tan Panlalaok
I-mix ya susto so manunan tan auxiliary ya materyales unong ed pormula, insan ikarga iratan ed horizontal screw belt mixer/high-speed mixer:
Ilaok nin unona iray amagan materyales ed loob na 3-5 minuto tan ilaok ya parepareho;
Diad sayan yugtan, agtayo la iyarum so dakel a danum pian ag-onkukurang so materyal.
3. Pan-quench tan pan-temper na danum (manunaan antis na proseso)
Gagala: Pian naregula so danum ed materyal, napalemewan so protina, nabawasan so karga na extruder, tan napaaligwas so epekto na panagporma na fiber.
Ikarga so amagan materyales ed conditioner tan i-spray so pigaran atomized water;
Kontrol ed danum:
Low moisture TSP: 22%~28% ya danum kayari na panagkondisyon
Atagey a danum ya HMTSP: 38%~50% ya danum kayari na panagkondisyon
Temperatura na panag-erep tan panag-temper: 40-60 degree, say panaon na pansiansia et 60-120 segundo, pian onloob so danum ed materyal.
4. Organisasyon na twin-screw extrusion (manunan proseso, pandetermina ed kalidad na produkto)
Kagawaan: Parehon direksion na panag-meshtwin-screw food extruder(espisyal ya klase na naakan, segmented temperature control, segmented pressure)
Say interon bariles et naapag ed apatiran seksion: seksion na panagpakan, seksion na panagmasa, seksion na panaggupit ed atagey a temperatura, tan seksion na panagporma, tan tuloytuloy ya mankikimey ed interon proseso
Seksion na panagpakan: Abeban temperatura (60-80℃), abeban kapeles na pangitulak na tornilyo ed saray materyales, panag-compact tan panag-awit, ya anggapoy graben panaggupit;
Rubbing section: Kalkalnan itagey so temperatura (90-120℃), say screw pitch et onkupas, say materyal et na-knead tan na-squeeze, tan say protina et onggapon man-denature;
Atagey a temperatura tan atagey a presyon na seksion na panaggupit (fiber core)
Temperatura: 140~180℃(say HMTSP et kaslakan ya manguusar na 150~170 degree)
Internal pressure: 2.5~4.5 MPa
Prinsipyo: Say atagey a temperatura tan atagey a presyon ya inlaok ed mabiskeg a shear force na saray tornilyo et nayarin maneral ed orihinal ya molekular ya istruktura na soy protein, ya pansengegan na pan-recrosslink tan pan-stretch na saray molekula na protina, ya manporma na tuloytuloy ya filamentous fiber structure (ya singa say texture na karne), legan ya ag-onkikiwas iray anti nutritional factors tan naekal so angob na soybean.
. Manporma na seksion nalinya na produksyon na soy protein ya walay texture to: Katamtaman ya panagpabetel tan panagpabiskeg na presyon, say materyal et ipapaarap ed ulo na hulma, ya manporma na semi-asumpal iran produkto ya singa strips, sheets, granules, tan blocks.
Saray manunan parametro: kapeles na tornilyo ya 180~350r/min; Say lukas na ulo na hulma et i-customize unong ed porma na produkto.
5. Panputot tan panporma
Say tuloytuloy ya strip ya impaway na die et putoten online panamegley na manpapawil-pawil ya cutter:
TSP ya singa granular/Ding: putoten ed 3-10mm ya partikulo;
Flake/filamentous HMTSP: I-adjust so peles na blade tan putoten ed manipis iran strips o slices;
Kayari na panagputot, say materyal et unonan naporma unong ed temperatura to pian ag-onpeket.
6. Kayari na panagproseso na Textured Soy Protein Production Line (ya inapag ed duaran kategorya, ya walay proseso na branching)
1. Protina na toyo ya abeba so itsura to (tradisyonal ya dry TSP, manunan panlaok ed tindaan)
Pamamaga: Ipawit ed multi-layer mesh belt dryer ed temperaturan 70-90 degree, tan pamaraan anggad say danum na asumpal a produkto et kulang odino mipara ed 12%;
Panagpabetel: Palemewen so dagem ed temperatura na kuarto pian ag-onpawil so danum;
Pan-screen: pangi-vibrate na screen grading, pangekal na apilat ya pulbos tan saray bunton, tan pangibiig ed nanduruman kabaleg na partikulo na saray asumpal lan produkto;
Saray opsyonal ya proseso: Pangiling (pian makagawa na pulbos a protina), daiset ya pangekal na angob.
2.High moisture textured soy protein (HMTSP, meat mimicking/vegetarian specific)
Ag-onpapamaga, manpokus ed atagey ya danum tan presko tan malambot ya itsura na karne:
Maples ya panagpabetel: Say panagpabetel na danum/dagem, maples ya onleksab ed leksab na 25 degree, mansebel ed istruktura na lanot, tan napaliisan so pakaderal na atagey a temperatura;
Panangibiig na plastik: Ekalen iray depektibon produkto tan saray materyales ya manpepeket;
Opsyonal: vacuum packaging, pasteurization, quick freezing (nandukey so shelf life, maslak et uusaren parad saray pre made ya putahe, karne na saray vegetarian).
7. Panimpla (opsyonal ya proseso)
Parad kaslakan ya karne tan saray produkton akaparaan lan kanen, idagdag so:
Dry seasoning: mangusar na drum seasoning machine pian iwalsik iray rekado tan rekado;
Pan-marinate/pan-dip na sarsa: pangibabad, pangi-flavor, tan pangi-dry na likidon sarsa.
8. Textured Soy Protein Production Lineasumpal ya pakete na produkto
Dry TSP: inabel ya bag/food inner film bag (25kg ya baleg ya pakete, parad B-end food factories);
Instant/high moisture products: vacuum bags, independentin melag ya packaging, bodega tan panagsimpenan.
Panangikompara na Manunan Pandumaan na Proseso ed baetan na Duaran Manunan Produkto
| Proyekto | Abeban danum TSP (amaga) | HMTSP ya atagey so danum to (basa ya produkto) |
| Say laman na danum ed asumpal ya produkto | Mas abeba odino mipara ed 12% | 40%~65% |
| Temperatura na pangipaway | 150~180 degree | 140~165 degree |
| Kayari na panagtambal | Atagey a petang ya pamamaga | Manpapalemew/maples ya manyelo, ya anggapoy pamamaga |
| Porma na produkto | Granules, fragments, powder | Pinilit ya karne, pinipising na karne, pinipiger na karne |
| Saray manunan uusaren | Panlaok na produkto na karne, panlaman | Karne na tanaman, akaparaan lan putahe, akaparaan lan kanen ya kakanen ya ag naakan |
|
Say bilay na istante |
6-12 bulan (diad temperatura na kuarto) | Iyan ed refrigerator ed loob na 7-15 ya agew/Ifreeze ed loob na 6 bulan |
4. Saray Manunan Punto na Kontrol parad Textured Soy Protein Production Line (Paliisan so Pits)
Kontrol na danum: Say alablabas ya danum et nayarin pansengegan na pakabaraan na makina tan pakapeket na produkto; Abeba so danum, makapuy so kalidad na fiber, tan malet so itsura to;
Temperature gradient: Say lokal ya sobran petang na bariles et malet ya sebel, ta no andi et man-coking so protina, mamawala na angob na apoy, tan magmaliw ya andeket so kolor to;
Kipapasen na tornilyo: Normal so meshing clearance na twin-screw, tan nepeg ya salatan ed dugan panaon kayari na isulong, ta no andi et kulang so shear tan anggapoy fiber sensation;
Kalinisan: Say proseso na atagey a temperatura et makapatey na bakterya, balet kaukolan so malet a panangontrol ed bakterya legan na panagpalemew tan panagbalot, kanian saray produkton atagey so danum et mainomay ya ombaleg na mikrobyo;
Pangekal ed angob na sira: Diad panmatalek ed atagey a temperatura ya pangipaway tan say saginonor a panagpili/panag-impla na dagem, say nisipor ya angob na sira ed soybeans et nayarin naekal.
5.Standard ya inkauksoy naTextured Soy Protein Production Line(mipetekan a proseso)
Panlinis na raw material → crusher → mixer → conditioner → twin-screw extruder → granulator → dryer/cooling line → screening machine → seasoning machine (optional) → packaging machine.
